QUALITY ASSURANCE PLAN

It is policy to
1) Satisfy our customers' needs and expectations
2) Make commitments we fully understand and believe we can meet
3) Meet all commitments to customers on time


Nexus Alloys continually improves the effectiveness of the quality management system (QMS) and sets quality objectives and work plans. Moreover, Nexus is committed to upgrade the capabilities of its technical and administrative staff through formal training and continuous technical quality awareness.
We have achieved the high quality through the professional competence of the personnel, high working motivation and a service minded attitude. Every single employee of Nexus is responsible for the quality of his/her work.

All Nexus products are tested in accordance to internationally recognized standards or our own more stringent internal test procedures, which is developed considering the harsh field conditions. In addition to this we also offer specific testing to our client's requirement.

RAW MATERIAL TESTING
All the material used for Manufacturing of fittings and other fabrication jobs are tested for chemical & mechanical properties. The Results are confirmed to meet original material requirement before processing. We are using measuring equipments calibrated by Govt. approved calibration Agencies.

DIMENSIONAL INSPECTION
All type of Flanges and fittings are checked for dimensional accuracy from raw material stage to in process & final product delivery by using calibrated measuring instruments.

MATERIAL TRACEABILITY
All the material used for Manufacturing of fittings, valves and other fabrication jobs are identified & fully traceable from raw material stage to final product.

IN HOUSE TESTING OPTION
HYDRO TEST UP TO 15000 PSI

All type of Fittings & valves are tested at a specified static pressure for a predetermined period for no leakage.

SOME SPECIAL TEST ON REQUEST OF CLINTS:-

PNEUMATIC/GAS TEST
ALL COMPRESSORE AND THREADED FITTINGS and valves are subjected to Pneumatic test at 150psi air pressure and 2000psi Nitrogen pressure. Pneumatic/Gas test is carried out after hydro testing and complete drying of the items following Hydro-Test.

Helium Gas Test (HG-TEST) can be offered on request.

PRESSURE CYCLE TEST
All fittings and valves are tested for pressure cycle test where pressure surges from Opsi to 5000psi. The test is conducted at the rate of 25 to 45 cycles per minute with the digital counter. Client can specify number of cycles and condition of test.

TEMPRATURE TEST ON REQEUST
fittings and valves are heated to temperature upto 350oC for one complete cycle of 4 hours. After that valves are again subjected to Hydro, Pneumatic and Pressure cyclic test for no leakage. All the above test are certified by our own Quality control department and can be witnessed by client or third party inspection company of client's choice.

VIBRATION TEST
fittings and valves are tested for severe vibration under impulse pressure for no leakage

QUALITY ASSURANCE PLAN FOR PIPES
Sr. No. Stages Of Inspection Inspection By Third Party /Client's Representative
I. RAW MATERIAL IDENTIFICATION and Check testing Putting stamps on identified Pipes and Samples and sending samples to Govt. approved Lab.
  Dimensional & visual checking At random or as desired by third party Inspector / By client's representative & verification of Manufacturer's test Certificate
  Chemical Analysis Witnessing of Tests & verification of Test Report
  Physical - Tensile Test & Micro Test Witnessing of Tests & verification of Test Report
II. Acceptance of Materials Putting final identification mark on Pipes and issuing of Dispatch Clearance Certificate

 

QUALITY ASSURANCE PLAN FOR WELDED PIPES
Sr. No. Stages Of Inspection Inspection By Third Party /Client's Representative
I. RAW MATERIAL IDENTIFICATION and Check testing Putting Stamps on identified Raw materials and samples and sending samples to Govt. approved Lab
  Dimensional & Visual checking At random or as desired by Third Party Inspector / By client's representative
  Chemical Analysis Witnessing of Tests & Verification of Test Report
  Physical - Tensile Test & Micro Test Witnessing of Tests & Verification of Test Report
  Stamp Transferring Only if test conforms to your specification
II. Submission of : WPS Approved by Third Party / Client.
                            PQR Witnessed by Third Party Client
  WELDERS PERFORMANCE TEST Verification of Approved Lab Test Certificate
  Filler Wire / Welding Rod Chemical Analysis to be carried out /M.T.C. to be verified
III. D. P. Test (a) 100 % Root Run (b) 100 % Final Weld To be witnessed by Inspector
  Radiographic Examination for 10% Weld joints or as desired by Customer / Inspector X- Ray Films and Test Reported to be verified
  Hydro Test (On Random samples) Test reports to be verified
  Pickling and Passivation Report shall be submitted to Inspector
IV. Tensile Test on the welded portion, Micro Test on The weld effected area To be witnessed and Reports to be verified
  Flattening Test of finished pipe To be witnessed and Reports to be verified
V. Final Inspection Dimensional check & Visual Inspection
VI. Acceptance of Materials Putting final acceptance mark on the materials and etching / stenciling and issuing of / dispatch Clearance Certificate

 

QUALITY ASSURANCE PLANS FOR 2 HALVES WELDED PIPE FITTINGS FOR STAINLESS STEEL, ALLOY STEEL & CARBON STEEL
Sr. No. Stages Of Inspection Inspection By Third Party /Client's Representative
I. RAW MATERIAL : Identification and Check testing Stamping on identified Raw Materials and samples andsending samples to Govt. approved lab
II. DIMENSIONAL & VISUAL CHECKING At random or as desired by Third party inspector / by client's Representative
III. CHEMICAL ANALYSIS Witnessing of Tests & Verification of Test Report
IV. PHYSICAL : Tensile Test Micro Test Witnessing of Tests & Verification of Test Report
V. STAMP TRANSFERRING TO TEMPLATES Only if the Tests confirms to order specifications
VI. SUBMISSION OF : WPS
                              PQR
Approved by Third Party / Client Witness by Third party client
VII. WELDERS PERFORMANCE TEST Verification of Approved Lab Test Certificates
VIII. FILLER WIRE / WELDING ROD Chemical analysis to be carried out / M.T.C. to be verified
IX. D.P.TEST (a) 100 % Root Run
                (b) 100 % final weld
To be witnessed by Inspector
X. RADIOGRAPHIC EXAMINATION FOR 10 % WELD JOINTS OR AS DESIRED BY CUSTOMER / INSPECTOR X - Ray films and Test Report to be verified
XI. Tensile Test on the Welded portion Micro Test on the weld effected area To be witnessed and reports to be verified
XII. HEAT TREATMENT & SOLUTION ANNEALING As desired by client / Third Party Inspection Agency
XIII. PICKLING AND PASSIVATION FOR S.S. Report shall be submitted to Inspector
XIV. SHORT BLASTING, OILING /WARNISHING AND PAINTING FOR A.S. & C.S. Visual Inspection
XV. MARKING Etching / Punching of size, sch, specn. & heat No.
XVI. FINAL INSPECTION Dimensional check & Visual inspection
XVII. ACCEPTANCE OF MATERIALS Putting final Acceptance Identification Marks and issuing of Dispatch Clearance Certificate.

 

BUSINESS OPPORTUNITIES

We are constantly open for shared useful affiliations or business. We are Looking for long term relationship with organizations in beneath classifications:

Abroad Manufacturer/Stockist/Trading Company: while having a wide network in India we can introduce or promote your products in our country or area and same time can give after deals benefit loaded with consumer loyalty.

Liasioning/Agent and Marketing Company in Overseas: Who is having great setup and also arrange in your nation and can advance our items in your nation.

Indian Manufacturer and Authorized Agent: Who is indented to help the Sales and Liaison work of your Product in our city, locale, state and close-by state.

Contact/Agent and Marketing Company in India: Who can advance our standard Products in your city and state,

We invite for recommendations in above respect, and look forward for a long haul and productive relationship between our two organizations.

BUSINESS OPPORTUNITIES

We are always open for mutual beneficial associations or business. We are Looking for long term associations with companies in below categories:

  1. Overseas Manufactrurer/Stockist/Trading Company: while having a wide network in India we can introduce or promote your products in our country or region and same time can provide after sales service with full of customer satisfaction.
  2. Liasioning / Agent & Marketing Company in Overseas: Who is having good setup as well as network in your country and can promote our products in your country.
  3. Indian Manufacturer & Authorized Agent: Who is indented to boost the Sales & Liaison work of your Product in our city, region, state and nearby state.
  4. Liaison / Agent & Marketing Company in India: Who can promote our principle Products in your city & state,
    We welcome for proposals in above regard, and look forward for a long term & fruitful association between our two companies.

All fields with an * are required.


Value Added Services

Annealed
Anodising
Bending
Casting
Cutting
Coating (Zinc, Phosphorus)
Centreless Grinding (CG)
Draw & Expansion
Drilling
Electroplating
Extruded
Fabricate (With Radiography)
Forging
Galvanizing (Hot-Dip)
Heat Treatment (Hardening & Tempering)
Machining (CNC)
Minor Fabrication
Pickled
Polish (Electro & Commercial)
Rolling
Sand Blasting
Threading (As per Guage)
Welding

Our Clients :-

  • ...   Alstom Power India Ltd.
  • ...      Adani Export Ltd.
  • ...    Kochi Refineries Ltd.
  • ...   Essar Construction  Ltd.
  • ...   Bharat Petroleum Corporation Ltd.
  • ...   Bechtel International Inc.
  • ...    Larsen & Toubro Limited
  • ...   ShapoorJi  PallonJi & CO.
  • ...   Reliance Infocom Ltd.
  • ...    Gannon Dunkley & Co. Ltd.
  • ...    Numaligarh Refinery Ltd.
  • ...   Bhabha Atomic Research Centre
  • ...   Bharat Heavy Electricals Ltd.
  • ...   Indian Farmers Fertilizer Co - Operative Ltd.
  • ...    Gammon India Ltd.
  • ...    Maharashtra State Electricity Board